Custom Mailer Boxes

Create durable, eye-catching custom mailer boxes tailored to your product, brand, and shipping needs.

We offer both paperboard mailer boxes and custom corrugated mailer boxes, each suited for different applications—from premium retail packaging to protective shipping solutions.

4.9/5 Based on 327 Trustpilot reviews
Custom Mailer Boxes
2,700+
Clients served worldwide
8,200+
Orders completed to date
1,000,000+
Boxes / Month Capacity
Worldwide
Door-to-door delivery

Instant Quotes for Mailer Boxes

Size
Tuck End Box L W H
Tuck End Box with Hang Tab L W H
Box Sleeve L W H
Seal End Box L W H
One-Piece Tuck Top Box L W H
Material
Printing
Outside Printing Options(Multi-select: at least one required)
color colors
color colors
Inside Printing Options(Multi-select: at least one required)
color colors
color colors
Outside Lamination
Outside Special Finishes (Multi-select available)
*No printing selected — please choose at least one special finish.
inch
Size
box dimensions diagram
hang tab box dimensions diagram
box sleeve dimensions diagram
seal end box dimensions diagram
mailer box dimensions diagram
Material with Outside Full Color Printing
Inside Printing Options(Multi-select: at least one required)
color colors
color colors
Outside Lamination
Outside Special Finishes (Multi-select available)
*No printing selected — please choose at least one special finish.
inch
Full Color Printing
Outside Printing Options(Multi-select: at least one required)
USD save now Discount applies to most options, except cloth, leather, gilded edges, dust jacket, slipcase, and ribbon. Discount applies to most options, except gilded edges. $ /unit kg (est.) EXW Shanghai. Shipping and duties not included.
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Custom Mailer Box Printing for Your Brand

At QinPrinting, we specialize in custom mailer box printing for brands that require both protection and presentation. Every box can be fully customized to match your brand identity.

Custom Mailer Boxes with Logo

  • Full-color CMYK printing
  • Pantone spot color printing, plus white ink for kraft boxes
  • Logo printing on exterior and interior
  • Matte or glossy surface finishes
  • Spot UV or foil stamping available upon request

Custom mailer boxes with logo help reinforce brand recognition from the moment the package arrives.

Custom Mailer Box Printing for Your Brand

Custom Mailer Boxes with Inserts

For products that need extra protection or presentation, we offer custom mailer boxes with inserts, designed specifically for your product shape and size.

Insert options include:

  • Corrugated inserts
  • Cardboard dividers
  • Custom die-cut paper inserts
  • Multi-product layout inserts

These inserts help prevent movement during shipping while improving the overall unboxing experience.

Custom Mailer Boxes with Inserts

Materials Built for Custom Mailer Boxes

Pick the construction that fits how your product ships. Lightweight folding cartons give you a smooth, retail-ready finish, while reinforced corrugated mailers add the strength to protect heavier items from warehouse to doorstep.

Reinforced Corrugated Mailers

C1S, kraft, or other papers can be laminated and mounted onto E-flute or B-flute corrugated board to balance structural strength and visual presentation. For larger shipping cartons and bulk packaging, see our corrugated boxes page.

E Flute
E Flute
Thinner and smoother profile. Better print surface, ideal for retail packaging where appearance matters.
2.2mm
B Flute
B Flute
Thicker with stronger cushioning. Better impact resistance, ideal for shipping or heavier products.
3mm
C1S Coated Paper
C1S Cardstock
Bright white coated surface laminated over the flute. Provides a smooth, print-ready exterior for sharp, vivid graphics.
250g
C1S Coated Paper
Kraft Paper
Natural brown kraft surface laminated over the flute. Adds a warm, eco-friendly look.
140g 180g
C1S Coated Paper
Specialty Papers
Premium decorative stocks laminated over the flute — from colored and textured papers to soft-touch and metallic gold/silver finishes. 140-180gsm
Colored Textured Soft-Touch Metallic

Lightweight Folding Carton Mailers

Single-layer paperboard mailers — light, smooth, and great for retail-feel printing.

Standard C1S Paper
Standard C1S Cardstock
Bright white coated surface on one side.
300g 350g 400g
Premium C1S Paper
Premium C1S Cardstock
Higher brightness and density than Standard C1S.
300g 350g 400g
White Textured Cardstock
White Textured Cardstock
Crisp white board with a tactile embossed surface.
350g
Linen Oxford Blanket
Off-White Textured Cardstock
Off-White Textured Cardstock
Warm ivory-toned board with embossed surface texture.
350g
Linen Oxford Blanket
Metallic Cardstock
Metallic Cardstock
High-gloss metallic surface built directly into the board.
250g 300g 350g
Gold Silver Holographic
Plain Cardstock
Plain Cardstock
Smooth uncoated board in a range of solid colors.
330g
Black Gray Off-White White Brown Navy Red
Soft-Touch Cardstock
Soft-Touch Cardstock
Velvety matte surface built into the board.
290g 330g
Black Warm Gray White Navy Brown Red
Pearlescent Cardstock
Pearlescent Cardstock
Subtle iridescent shimmer without metallic ink or foil.
350g
White Off-White Cream
Standard C1S Paper
Kraft Cardstock
Natural uncoated brown surface with a warm, organic texture.
300g 337g 400g

Custom Size Mailer Box

Every custom-size mailer box is made to your exact length, width, and height.

Customization includes:

  • Custom length, width, and height
  • One-piece or die-cut structure
  • Inside and outside printing
  • Optional inserts and dividers

Choosing the correct box size helps reduce shipping costs and improves presentation.

How to Measure a Corrugated Box

Popular starting points—every box is made to your exact dimensions:

Size (L × W × H) Typical Use
6" × 4" × 2" Jewelry, accessories, small electronics
8" × 6" × 3" Cosmetics sets, candles, skincare kits
10" × 8" × 4" Subscription boxes, multi-item kits
12" × 9" × 4" Apparel, books, larger product bundles

Custom Finishes

Every custom printed mailer box we produce carries your branding, logo, product images, and key information—and we can take it further with a range of specialized finishing techniques.

Lamination
Gloss Lamination
Creates a shiny, reflective surface that makes colors appear more vibrant.
Gloss Matte Soft Touch
Scratch-Resistant Lamination
Scratch-Resistant Gloss Lamination
Combines a glossy shine with long-lasting scratch protection.
Gloss Matte
Varnish
Gloss Varnish
A clear coating that enhances brightness and gives a glossy finish while providing light protection.
Gloss Matte
Foil Stamping
Foil Stamping
Foil stamping adds metallic accents to your packaging, giving a luxurious and eye-catching look.
Gold Silver Rose Gold Holographic Red Dark Blue Purple
Spot UV
Spot UV
Applies a glossy coating to specific areas of your design, creating contrast and highlighting key details.
Sand UV
Sand UV
A textured UV finish that provides a tactile, matte-like effect with subtle shine on selected areas.

Custom Printing

We match the printing process to the surface and material of your mailer box to achieve the best results, including CMYK offset, Pantone spot colors, metallic inks, UV printing, screen printing, and other advanced techniques.

CMYK Printing
CMYK Printing
Standard full-color printing for vivid images and smooth gradients.
Pantone Color Printing
Pantone Color Printing
Pantone spot colors ensure exact color matching for logos or brand elements.
Metallic Pantone Color Printing
Metallic Pantone Color Printing
Pantone metallic inks add a shiny, reflective effect to your design. Great for luxury packaging.
UV CMYK Printing
UV CMYK Printing
UV-cured inks deliver extra color vibrancy and scratch resistance, ideal for dark or metallic substrates.
White Ink Printing
White Ink Printing
Prints solid white ink on colored surfaces; often used as a base layer or for standout white designs.
Spot Color Screen Printing
Spot Color Screen Printing
Delivers thick, vibrant ink with excellent opacity and tactile depth.

Every project is different. If you’re not sure where to start, or need something outside the options above, just get in touch — we’ll work through it with you.

Built to Survive the Journey

A mailer box is only as good as the product that arrives inside it. We engineer every box with the right flute and wall strength for real-world shipping, and send you a physical pre-production sample to approve — so you can check the fit, feel and durability before we print the full run.

Proof Before Production
Why Choose QinPrinting for Custom Mailer Boxes

Why Choose QinPrinting for Custom Mailer Boxes?

Why QinPrinting

Choosing the right manufacturer is essential for consistent quality, structural strength, and cost control in custom mailer boxes. Here’s why brands work with QinPrinting:

Custom Sizes & Materials
Every mailer box is made to your exact dimensions, with a full range of cardstock, corrugated board and kraft to match your product.
Advanced Printing & Finishing
From precise logo printing to foil, spot UV and embossing, we run the full range of finishing for custom mailer boxes with logo.
Free Dielines & File Checking
Get free print-ready dieline plus a manual file check, so your artwork, logos and layouts are production-ready before the run.
Real Human Expert Support
Work directly with experienced packaging specialists who understand mailer structure, materials and print production.
Highly Competitive Pricing
Factory-direct wholesale pricing on every order — premium mailer boxes without the premium markup.
High-Quality Printing Standards
Sharp detail, consistent color and reliable build quality across every box — and every reorder.
Sustainable Mailer Boxes
We offer FSC-certified, recyclable and kraft materials with soy-based inks, and design mailers to ship flat and right-sized — cutting void fill, dim-weight waste and carbon along the way. Responsible packaging that still protects what's inside.

Start in Just a Few Steps

From your first quote to delivery at your door — ordering custom mailer boxes is a clear, transparent process every step of the way.

Get a quote
Get an instant online quote or contact us directly for a custom estimate tailored to your specs and quantity.
Get a quote
Send your files
Download our free dieline template, prepare your artwork, and send the files to our team for review.
Download template
Approve a proof
We check your files and send a physical proof sample. Review it and give your approval before we go to press.
Production & delivery
We handle printing in our Shanghai factory and ship worldwide, straight to your door.
Get in touch

Custom Mailer Boxes We've Printed

From subscription boxes to e-commerce shippers — custom mailer boxes built and printed straight off our Shanghai floor.

Custom Mailer Boxes We've Printed
Custom Mailer Boxes We've Printed
Custom Mailer Boxes We've Printed
Custom Mailer Boxes We've Printed
Custom Mailer Boxes We've Printed

What Our Clients Say

Real stories from customers who worked with us to create custom mailer boxes they’re proud to ship.

4.9/5
Excellent
Based on 327+ verified reviews

FAQs

A custom mailer box is a self-locking, printed packaging box designed for shipping products directly to customers. Unlike plain shipping boxes, custom mailer boxes feature full-color branding on the outside and inside, making them ideal for ecommerce, subscription boxes, and retail packaging.

Mailer boxes are self-locking and designed for direct-to-customer shipments with a premium unboxing experience. Shipping boxes typically use tape for sealing and are built for bulk or heavier items.

Use the instant quote tool at the top of this page: enter your size, quantity, material, and finishes, and your EXW Shanghai price displays immediately—no waiting. For shipping costs to your address, submit the short form with your country and zip code, and our team will reply within 24 hours.

Below are sample prices for a standard size box with basic outside printing and matte lamination:

Paperboard Mailer Boxes (MOQ 300 pcs)

Quantity 1,000 2,000 5,000 10,000 15,000 20,000
Total Price $619 $867 $1,596 $2,831 $4,129 $5,364
Unit Price $0.62 $0.43 $0.32 $0.28 $0.28 $0.27

Corrugated Mailer Boxes (MOQ 300 pcs)

Quantity 1,000 2,000 5,000 10,000 15,000 20,000
Total Price $932 $1,498 $3,102 $6,005 $8,894 $11,797
Unit Price $0.93 $0.75 $0.62 $0.60 $0.59 $0.59

Prices are EXW Shanghai and exclude shipping and duties. Final pricing varies based on your exact dimensions, materials, and finishing choices. Use the instant quote tool above for an accurate estimate.

Yes. As a factory-direct manufacturer in Shanghai, we offer custom mailer boxes wholesale with no middleman markup. Our MOQ starts at 300 units, and unit prices drop significantly at higher volumes—see the pricing tables above, or use the instant quote tool for an exact price based on your size, material, and finishes.

Our MOQ is 300 units.

Yes. We offer outside-only, inside-only, and full inside-and-outside printing. Inside printing is popular for subscription boxes and gift packaging, where the unboxing experience is part of the brand.

Yes. All our mailer boxes are made from paper-based materials and are fully recyclable. We also offer FSC-certified paper, recycled paper, and soy-based inks for brands with sustainability requirements.

Yes. Standard templates are available for download on our template page. For custom box shapes, contact us and we’ll prepare a personalized dieline. We also provide free artwork checks to ensure your files meet print requirements before production.

Production usually takes 10–20 days after you approve the proof. Shipping time depends on your location and the shipping method.

Of course. We offer hard proofs, digital proofs, and finished samples so you can check colors, finishes, and materials before full production.

Yes, we ship globally via sea and air freight, ensuring safe delivery to your destination.

Let's Talk!

Contact QinPrinting today to receive a custom quote based on your box size, quantity, and printing requirements.

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